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+1-414-446-4900

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PLC Control System

Our Controls Engineering team is known for being collaborative with customers integrating multiple equipment suppliers into an overall system. They can help guide clients in picking automation components that best leverage specific OEM strengths and overall control strategies.

We developed and delivered one of the industry’s first 650 FPM PLC controlled merge, induction and sliding shoe sortation system! 

Our PLC controlled merge solutions include very high-speed slug / wedge, medium rate sawtooth, or zipper / combiner.

Our PLC solutions for merge and sorter control have been applied with new and recontrolled OEM equipment: Daifuku / Automotion, Dematic / Rapistan, Honeywell Intelligrated / FKI Logistex / Mathews, Hytrol and TGW.

We work as an extension of the integrator's team
to help identify risk, opportunities, plans and milestones.

We win together!

System Review & Recommendation

  • Hardware type and vendor selection

  • Device counts and selection

  • Equipment rate and speed evaluation

Recommended best practices for total install and component cost optimization.

Project Management & Collaboration

  • Open, honest, frequent communications

  • Milestone and schedule clarity

Extension of your team, experienced with many flavors of OEM equipment, will ask questions to avoid surprises.

Managed Migrations & Tech Renewals

  • Identify and reduce obsolescence risks

  • Helps integrators build hardware replacement / migration plans

Typical upgrades:

  • Obsolete device migration

  • PC-based to PLC conveyor and sortation controls

  • Replacement of old / obsolete HMIs with new web-based HMI

We take "winning together" seriously, doing what is needed to help keep your equipment installation teams informed and supported. We know people working with people is how successful projects are delivered.

Our PLC controls deliver industry leading results with conveyor systems, merging solutions and very high-speed sortation and merge solutions.

  • Motorized Roller Conveyor Systems

  • Case / Pallet Conveyor Systems

  • Print & Apply Systems

  • High Speed Sortation

  • Transfer Cars

  • Truck Loaders / Flex Conveyor

  • Carton Erectors

  • Tote Stackers

  • Weight Scales

  • Extensive OEM equipment integration experience – see our list here 

Whether you need help with a control panel, subsystem, or a complete turnkey system our team of experts can help.

All backed by in-house 24x7 technical support team ready to support you, the integrator, and your client.